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Lumada Manufacturing Insights

Accelerate Kaizen and improve productivity by visualizing the manufacturing site

Provided by

Hitachi Asia (Thailand) Co., Ltd.

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Do you have these problems?

Our target

The collected data is not used to reduce man-hours and shorten delivery times・・・

I want to increase productivity, but I don't know which process has a bottleneck・・・

It takes manpower and time to grasp the actual work situation and verify the effect of measures, and Kaizen activities do not proceed・・・

Since I can't go to the site frequently, giving instructions when a problem occurs is delayed・・・

Equipment malfunctions have occurred many times and the utilization rate cannot be increased・・・

Features of Lumada Manufacturing Insights

Our Key Values

Be able to grasp factory KPI in real time

Visualize factory KPIs such as production volume and lead time. It enables management decisions and timely instructions based on the latest information.
Be able to improve productivity by identifying the cause of the bottleneck

Drill-down analysis makes it easy to identify the root cause. It enables quick and accurate initial response and prevents the problem from prolonging.
Be able to check the progress of the entire process from a remote location

You can check the progress of each process and the operating status of the manufacturing site from a remote location such as a business trip destination or home without going to the site. Since the situation can be shared accurately, it is also useful when you want to ask a skilled worker or a team leader for instructions in a sudden trouble.

What is Lumada Manufacturing Insights?

Visualize the production process by collecting data on goods and people at the manufacturing site using digital technology. It makes it easier to identify problems and grasp the current situation of the entire factory, and also to accelerate KAIZEN activities aimed at improving productivity and quality.

Function

Support the improvement of QCD (quality, cost, delivery) at the manufacturing site.

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Factory KPI monitoring

Be able to check the achievement status of KPIs and production progress for each factory and production line to confirm that they are operating properly.
- Production forecast (Total amount of production)
- Productivity (On-Time Delivery rate, operational availability, defect rate)
- Equipment operation rate (OEE*, availability rate, performance efficiency, quality rate)
* OEE: overall equipment effectiveness

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Productivity Analysis

Visualize by using 4M* to analyze when, which process and what condition has decreased productivity. By being able to analyze the pre-/post-processes and the balance of the entire process, it is possible to identify the true bottleneck and make a plan of kaizen policy for optimization. In addition, since the collection and aggregation of actual data is automated, it is easy to measure the Kaizen effect.
- Productivity (On-Time Delivery rate, operational availability, defect rate)
- Production status (Retention time of products in processes or parts, Production Lead Time)
- Production Bottleneck (Finished time of each process and status of Operator / Machine / Material)
*4M: huMan (Operator), Machine, Material, Method

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Machine Operation Analysis

Centrally visualize the operating status of each machine. This helps to identify quickly where the problem area is when a problem occurs. In addition, by accumulating operation data, it is possible to analyze the frequency and time of sudden stops, which can be used for maintenance and inspection planning.
- Equipment operation rate (OEE, availability rate, performance efficiency, quality rate)
- Cycle time
- Equipment outage factors (Pareto chart, equipment alert history)
- Sensor value

Easy to install

You can quickly deploy the system while reducing the initial investment.

Easily collect manufacturing data

Data on operator, machine (equipment), material, and method can be collected without large-scale system development or construction.
Subscription Type

You can reduce the initial cost at the start of use.
Small Start

It can be installed for a selected part of the line and expanded to the entire factory while verifying the effect.

System configuration example

About Us

Hitachi Asia (Thailand) Co., Ltd.

Hitachi believes in contributing through our Social Innovation Business. That means we study the problems that people face daily,　assess how existing technology can be used to solve those problems, then anticipate and analyze the challenges ahead.

Address
#952, 12th Floor, Ramaland Bldg., Rama IV Road, Suriyawongse Bangrak, Bangkok

Web site
https://www.hitachi.co.th/eng/